Key Advantages & Features
Premium Copper-Based Material Performance
Crafted from high-quality copper-based friction material, this brake pad offers superior thermal conductivity and mechanical strength compared to conventional friction materials. The copper matrix ensures stable friction coefficients even under high temperature and heavy load conditions, preventing thermal decay and ensuring consistent braking power.
Zero Defect Quality Guarantee
We implement a multi-stage quality control system throughout the production process:
No Graphite Segregation: Uniform material distribution eliminates performance inconsistencies caused by graphite agglomeration.
Crack-Free & Defect-Free: Advanced inspection techniques (visual inspection, dimensional accuracy detection) ensure no micro-cracks or physical damage on the surface or interior.
Precision Dimensional Control: Strict adherence to 79.5×62×7.3mm dimensions ensures perfect fitment with standard industrial brake assemblies.
Optimised 4-Hole Design
The 4-hole mounting structure provides enhanced installation stability and uniform force distribution during braking. This design reduces wear on the brake assembly, extends the service life of both the brake pad and mating components, and simplifies maintenance procedures.
Long Service Life & Low Maintenance
The high-density (6.2g/cm³) construction and wear-resistant copper matrix significantly reduce wear rate, minimising replacement frequency and overall equipment maintenance costs. It is suitable for continuous operation in harsh industrial environments.
Technical Parameters (Detailed)
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Parameter
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Specification Test Standard
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Friction Coefficient Stable
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(0.35-0.40 under dry conditions) GB/T 5763-2018
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Wear Rate
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≤1.0×10⁻⁴ cm³/J GB/T 10421-2002
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Shear Strength
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≥7 MPa GB/T 10419-2008
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Thermal Conductivity
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Excellent (high heat dissipation) GB/T 3399-1982
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Working Temperature
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-40℃ to 600℃ Industrial Standard
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Application Scenarios
This high-performance copper-based brake pad is widely used in the following industrial fields:
Heavy Engineering Machinery: Cranes, excavators, loaders, and concrete pump trucks
Metallurgical Equipment: Rolling mills, continuous casters, and steel plant braking systems
Mining Machinery: Mine winches, conveyors, and shearer loaders
Industrial Equipment: Wind turbine generators, machine tools, and elevators
Marine Engineering: Ship deck machinery and offshore platform braking systems
Why Choose Our Copper-Based Brake Pads?
Advanced Manufacturing Process: State-of-the-art powder metallurgy production line ensures consistent product quality and performance.
Customization Support: We can customize brake pad dimensions, density, and friction properties to meet specific customer requirements.
Strict Quality Control: Each product undergoes 100% inspection for graphite segregation, cracks, and defects before shipment.
Competitive Pricing & Fast Delivery: As a professional manufacturer, we offer competitive prices and efficient order fulfillment.
Professional Technical Support: Our engineering team provides free technical consultation, installation guidance, and after-sales service.
Frequently Asked Questions (FAQs)
Q1: What is the significance of the 4-hole design?
A: The 4-hole structure provides balanced mounting pressure, ensuring the brake pad adheres firmly to the brake disc during braking. It prevents pad shifting and reduces vibration, improving braking safety and stability.
Q2: Why is density control important for brake pads?
A: Density directly affects the mechanical strength, wear resistance, and friction performance of the brake pad. A density of 6.2g/cm³ ensures optimal structural integrity and braking efficiency, avoiding issues like excessive wear or braking failure.
Q3: How to ensure the product is free from graphite segregation?
A: We use precise material mixing technology and strict process control during the powder metallurgy process. Each batch is inspected using metallographic analysis to ensure uniform material distribution, eliminating graphite agglomeration.
Q4: What is the service life of this brake pad?
A: Under normal working conditions, the service life is 2-3 times that of conventional friction materials. The actual lifespan depends on working load, operating frequency, and maintenance frequency.
Q5: Do you provide sample testing?
A: Yes, we offer free sample testing. You can contact us to request samples for performance verification and fitment checks.
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