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SMC Stator Core (SOMALOY 700HR-3P)

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  • SMC Stator Core (SOMALOY 700HR-3P)

Specifications

Core Product Information

Material: SOMALOY 700HR-3P (high-performance soft magnetic composite)

Process: Powder metallurgy compaction + sintering + precision post-processing

Structure: Ring-shaped toothed stator core, suitable for axial-flux / high-efficiency air conditioner motors

Advantages: 3D magnetic circuit design, low eddy current loss, high magnetic permeability, lightweight

Key Product Features

High Efficiency & Energy Saving: SOMALOY 700HR-3P exhibits extremely low eddy current loss under high-frequency conditions, significantly improving motor efficiency and enabling air conditioners to achieve lower energy consumption.

Precise Fit: Customized exclusively for Midea air conditioner motors, with strict control over dimensional tolerances and assembly accuracy to ensure perfect compatibility with motor windings and housings.

Stability & Reliability: The powder metallurgy process ensures uniform material structure and consistent magnetic performance, maintaining stability during long-term high-temperature and high-load operation.

Lightweight Design: Compared to traditional silicon steel cores, SMC stator cores are lighter, effectively reducing overall motor weight and improving system responsiveness.


Technical Parameters

Material & Physical Properties

Parameter

Specification

Material Grade

SOMALOY 700HR-3P

Density

≥6.5 g/cm³

Electrical Resistivity

≥80 μΩ·cm

Hardness

≥180 HV

Bending Strength

≥400 MPa

Coefficient of Thermal Expansion

12×10⁻⁶ /℃ (20–100℃)


Magnetic Performance

Parameter

Specification

Saturation Magnetic Induction

≥1.5 T

Initial Permeability

≥300 μ₀

Maximum Permeability

≥1000 μ₀

Coercivity

≤20 A/m

Core Loss (1.0T/50Hz)

≤1.5 W/kg

Core Loss (1.0T/400Hz)

≤12 W/kg


Environmental & Reliability

Parameter

Specification

Operating Temperature Range

-40℃ ~ 180℃

Dielectric Withstand Voltage

≥500 VAC (1min)

Corrosion Resistance

No significant rust after 48h neutral salt spray test

Thermal Shock Resistance

No cracking after 10 cycles between 150℃ and room temperature


Dimensions & Tolerances (Model: L1C10000557A-001A)

Parameter

Specification

Outer Diameter

Φ100.0 ±0.1 mm

Inner Diameter

Φ65.0 ±0.1 mm

Thickness

10.0 ±0.05 mm

Number of Teeth

18

Tooth Profile Tolerance

±0.03 mm

Flatness

≤0.05 mm

Parallelism

≤0.03 mm


Process Advantages

Powder Metallurgy Forming: Complex tooth structures are formed in a single press operation, eliminating the need for extensive post-machining and improving production efficiency.

Insulated Coating: The insulation layer between iron powder particles effectively blocks eddy currents, significantly reducing high-frequency losses.

Precision Post-Processing: Strict control over tooth profile accuracy, flatness, and dimensional tolerances ensures precise motor assembly.

Application Scenarios

Household Inverter Air Conditioner Motors

Suitable for indoor/outdoor drive motors in Midea's full range of household inverter air conditioners, especially outstanding in models of 1.5 HP and above.

Enables rapid cooling/heating and low-noise operation while meeting the new national Class I energy efficiency standards.


Commercial Central Air Conditioner Fan Motors

Applied in fan motors of Midea's commercial multi-split systems and ducted air conditioners, maintaining high efficiency and stability during long-term continuous operation.

Reduces overall energy consumption of air conditioning systems, improving the economic and environmental performance of building HVAC systems.


Fresh Air Systems & Air Purification Equipment

Adapts to drive motors in Midea's fresh air systems and air purifiers, providing stable magnetic circuit support under low-speed, high-torque requirements.

Ensures quiet and efficient performance during air purification and circulation.


Smart Home Appliance Drive Motors

Can be extended to high-efficiency motors in other Midea smart home appliances (e.g., dehumidifiers, portable air conditioners), providing lightweight, high-efficiency core magnetic components.

Application Value

Air Conditioner Motor Upgrade: Helps Midea air conditioner motors achieve higher energy efficiency levels and meet national energy-saving standards.

Quiet Operation: Low magnetostriction and uniform magnetic circuit design effectively reduce motor operating noise.

Long Lifespan: Excellent aging and fatigue resistance extend the service life of air conditioner motors.

Packaging & Delivery

Packaging: Moisture-proof and rust-proof independent packaging to avoid bumps and oxidation during transportation.

Delivery Cycle: Flexible production scheduling based on order requirements, supporting stable batch supply.

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About Us
Jiande Welfine Technology Co., Ltd.
Jiande Welfine Technology Co., Ltd.
Founded in 2001, Jiande Weijia Technology Co., Ltd. is a high-tech enterprise integrating R&D, production, and sales. We specialize in powder metallurgy sintering and related precision machining, primarily producing powder metallurgy bushings, self-lubricating bushings, and various precision components. Our products are widely used in multiple industrial sectors. We are China SMC stator core powder metallurgy suppliers and OEM/ODM SMC stator core powder metallurgy factory.

The company boasts a modern production base of 13,039 square meters, with a scientifically planned layout and equipped with advanced production and testing equipment, ensuring efficient production and continuous technological innovation. Leveraging our extensive experience in the powder metallurgy industry, we continuously optimize our production processes, improving the production efficiency, dimensional accuracy, and performance of bushings and sintered components to meet the high standards of our global customers.

The company has an experienced and well-structured professional team, including skilled production personnel and technical engineers focused on R&D and quality management. We can provide OEM/ODM customized bushing solutions based on customer drawings or samples, achieving stable delivery and flexible production.

We strictly implement our quality management system and have passed ISO 9001:2015 and IATF 16949:2016 management system certifications, ensuring that our bushing products maintain high standards in reliability, consistency, and durability.

Adhering to the development philosophy of technology leadership and quality priority, the company is committed to becoming a long-term trusted partner for our customers and continues to strive towards becoming a benchmark enterprise in the powder metallurgy bushing industry.

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SMC Stator Core (SOMALOY 700HR-3P) Industry knowledge

How Particle Size and Insulation Coating Influence Magnetic Permeability & Mechanical Strength in SMC Stator Core Powder Metallurgy

In the powder metallurgy (PM) process for Soft Magnetic Composite (SMC) stator cores, powder particle size distribution and the quality of the insulation coating layer are two critical parameters that directly determine the final magnetic permeability and mechanical strength. Below is a detailed explanation based on industry best practices, including insights from Jiande Welfine Technology Co., Ltd., a high-tech enterprise since 2001 specializing in powder metallurgy sintering and precision components.

1. Influence on Magnetic Permeability

  • Powder Particle Size: Smaller iron powder particles generally lead to higher green density and more uniform insulation coatings, which reduces eddy current losses at high frequencies, thus improving effective permeability. However, too fine particles may increase inter-particle friction, reducing compressibility. Jiande Welfine Technology Co., Ltd. optimizes particle size distribution using advanced testing equipment to balance density and magnetic performance.
  • Insulation Coating Layer: A uniform, thin inorganic or organic coating on each iron particle is essential. The coating must electrically isolate particles to minimize eddy currents. If the coating is too thick, magnetic flux is obstructed, lowering permeability. If too thin or defective, inter-particle eddy currents increase, drastically reducing permeability and raising core loss.

2. Influence on Mechanical Strength

  • Powder Particle Size: A mix of coarse and fine particles (optimized gradation) improves packing density and inter-particle contact area after compaction, leading to higher green strength and sintered mechanical strength. Jiande Welfine Technology Co., Ltd. leverages extensive PM experience to control particle size for superior component reliability.
  • Insulation Coating Layer: The coating material and its bonding to the iron particle surface affect the final strength. Brittle coatings may crack during compaction, reducing strength. Advanced polymer or phosphate coatings with good adhesion can enhance green strength. However, excessive organic coating may act as a lubricant, reducing friction and thus green strength unless properly managed.

3. Parameter Comparison Table

Parameter Fine Particle (≤50 µm) Coarse Particle (≥150 µm) Optimized Mix (Gradation)
Permeability (µr at 1 kHz) 180-220 (Lower due to high inter-particle friction) 160-190 (Lower density, more porosity) 230-280 (Higher density, uniform coating)
Mechanical Strength (TRS - MPa) 70-90 (Higher green strength but may be brittle) 50-70 (Lower due to porosity) 90-120 (Optimized contact area)
Coating Thickness (µm) Thin (<0.5 µm) Medium (0.5-1.5 µm) Thick (>1.5 µm)
Permeability High but risk of eddy current if defective Optimized: high isolation, good flux transfer Low (magnetic dilution effect)
Mechanical Strength Moderate (coating may break under high pressure) High (coating acts as binder) Low (coating weakens particle bonding)

Recommended material example: Somaloy 700HR 3P – an SMC stator core grade offering balanced permeability and high mechanical strength.

4. Frequently Asked Questions (FAQ)

FAQ 1: What makes SMC stator cores suitable for high-frequency motors compared to laminated silicon steel?

Answer: SMC stator cores have insulated iron particles that dramatically reduce eddy current losses at high frequencies. Jiande Welfine Technology Co., Ltd. manufactures such SMC components using advanced powder metallurgy processes, ensuring 3D isotropic magnetic properties and low total core loss. For a proven high-performance solution, check the Somaloy 700HR 3P SMC stator core.

FAQ 2: How does Jiande Welfine Technology Co., Ltd. ensure quality and consistency in SMC stator core production?

Answer: Jiande Welfine Technology Co., Ltd. operates a 13,039 m² modern base with advanced production and testing equipment. The company holds ISO 9001:2015 and IATF 16949:2016 certifications, implementing strict quality management from raw powder to final sintering. Their experienced team optimizes particle size, coating uniformity, and compaction parameters to deliver consistent magnetic and mechanical properties.

FAQ 3: Can Jiande Welfine Technology Co., Ltd. provide OEM/ODM customized SMC stator cores with specific permeability and strength requirements?

Answer: Yes. Jiande Welfine Technology Co., Ltd. offers full OEM/ODM services based on customer drawings or samples. With expertise in powder metallurgy bushings, self-lubricating bushings, and precision parts, the company can adjust powder particle size distribution and insulation coating formulations to meet custom permeability (µr 150-300) and transverse rupture strength (50-120 MPa) targets, ensuring stable delivery and flexible production.